Family 06 · Custom applications
Custom-Shaped Solar Panels for Product Applications
Real application products built for customer markets — a curved visor panel, a camouflage folding strip, a charger pad and solar-fabric bags. The panel is cut, folded or sewn to fit the product, not the other way round.
Most of this work starts with a shape that does not exist in any catalogue: a hat brim, a bag flap, a curved shield. Laser cutting and laser scribing let us split a cell into the outline your product needs while keeping the electrical layout intact, and the laminate can be stitched into fabric or bonded to plastic.
- Any outline
- Die-cut cells
- Sewn or bonded
- Low minimums
Specifications
| Shapes | Curved, stepped, drilled, multi-tab |
|---|---|
| Cell processing | Laser cut and scribed to outline |
| Integration | Sewn into fabric, bonded to plastic, potted |
| Output | USB, DC, Type-C PD, pogo pin |
| Surface | ETFE, matte or glossy, colour printed |
| Sample | 7–12 working days |
| Minimum | Low for sewn formats; tooling quoted per shape |
Electrical values at STC (1,000 W/m², AM 1.5, 25 °C). Photographs are representative of the series; the shipped appearance follows the datasheet.
Where it goes
- Cap and visor panels
- Solar bags and backpacks
- Charger pads and cases
- Camouflage and military-format strips
Custom options
Send a photo of the product, the available surface and the power you need. We propose the cell split, the laminate and the fixing method, then quote a sample. If the shape is new, we cut a paper template first so you can check the fit before any tooling.
Questions buyers ask
Can you cut a panel to an irregular outline?
Yes. Cells are laser-scribed and cut to the outline; the busbar layout is redesigned so the module still delivers its rated voltage in the new shape.
Do you work from a photo or a drawing?
Either. A photo with a ruler in frame is often enough to start; for production we need a dimensioned drawing or a CAD file.
Can the panel be sewn into a bag?
Yes — that is the usual method for fabric products. The laminate is edge-sealed and stitched into a pocket, with the leads routed through a reinforced eyelet.
Send the requirement, get a line price
Tell us the application, the wattage, the dimensions and the destination market. A recommended configuration, the factory behind it and a price come back within three working days — and you can visit the line that would run your order.